High Nickel Alloy ERW Pipes

High Nickel Alloy ERW Pipes resist corrosion, hold their dimensional stability and carry heavier loads than conventional steel pipe. These are manufactured from superior-grade alloys, so they perform under extreme temperature and pressure. Petrochemical processing, pharmaceutical production and seawater cooling systems draw on exactly those properties. Both arc and gas welding methods work cleanly on this pipe. Inox Pumps is a leading manufacturer and supplier of High Nickel Alloy ERW pipes. We have been providing the best-quality piping solutions since 1999.

Sizes and lengths cover a wide range, which makes installation into an existing system straightforward. Every pipe we produce passes through strict quality control before it leaves the floor, so performance stays consistent from one batch to the next. Our engineers can advise on the right alloy for your application, and we cut to length on request. Choose High Nickel Alloy ERW Pipes where conditions turn severe and ordinary material won't last. Tell us the requirement and our team will work out the size, length and alloy that fits.

Specification of High Nickel Alloy ERW Pipe

Dimensions

ASTM, ASME and API

Specifications

ASTM / ASME SB 163 / 165 / 167

Size

1 / 2"NB TO 12 "NB IN

Schedule

SCH 5, 10, 20, 40, STD, 60, 80, XS

Length

Single, Double & Cut Length.

Form

Round, Square, Rectangular, Hydraulic Etc.

Types Of High Nickel Alloy ERW Pipes

High Nickel Alloy Electric Resistance Welded

Nickel Alloy Electric Resistance Welded

High Nickel Alloy ERW Round Pipe

High Nickel Alloy ERW Round Pipe

Standard Sizes Of MS ERW Pipes

Type Sizes in milimeter Sizes in inches Tolerance
Peeled and Polished 40.00 - 150.00 1.50 - 6.00 h11, h11-DIN 1013
Cold Drawn and Polish 3.00 to 75.00 1/8 to3.00 h8 to h11
Cold Drawn and Ground 10.00 to 75.00 5/6 to 2.50 h8 to h11
Peeled nd Ground 20.00 - 50.00 3/4 - 2.00 h9 to h11

Equivalent Grades Of High Nickel Alloy ERW Pipes

STANDARD UNS WERKSTOFF NR. AFNOR EN JIS BS GOST
Nickel Alloy 200 N02200 2.4066 N-100M Ni 99.2 NW 2200 NA 11 НП-2

Applications Of High Nickel Alloy ERW Pipes

Oil and gas operators specify High Nickel Alloy ERW Pipes for sour gas handling, wellhead connections and offshore subsea lines. Hydrogen sulphide and chloride exposure destroy carbon steel within a single service cycle. Nickel Alloy ERW Pipes carry intense sulphuric acid, phosphoric acid and caustic solutions with no liner degradation and no replacement expense. Desalination plants running brine above 80°C use High Nickel Alloy Pipes & Tubes on high-pressure reverse osmosis feed lines and in evaporator tube bundles. Power generation cooling circuits, pharmaceutical bioreactors and marine seawater intake systems run the same pipe, because oxidation resistance and thermal stability above 600°C decide equipment uptime.

Features & Benefits of High Nickel Alloy ERW Pipes

  • Corrosion Resistance: A stable passive film forms across the nickel alloy surface and holds in chloride-rich, acidic and caustic media. 316L stainless fails in the same service within months.
  • High-Temperature Performance: Grades such as Inconel 600 and Hastelloy C276 keep their structural integrity at sustained temperatures above 600°C.
  • Dimensional Consistency: ERW manufacturing holds OD and wall thickness inside ASTM B775 tolerance limits across full production runs.
  • Weldability: All four grades weld cleanly with matched nickel alloy filler metals. No post-weld cracking, no sensitisation.
  • Long Service Life: A correctly specified nickel alloy ERW pipe runs past 20 years in chemical plant applications without any surface coating.
  • Low Maintenance: The passive corrosion layer regenerates itself, which takes periodic chemical passivation off the maintenance schedule.

Chemical Composition of High Nickel Alloy ERW Pipes

Chromium builds oxidation resistance; molybdenum extends performance in reducing acid environments; copper adds protection in sulfuric and marine media. Each grade targets a specific corrosion challenge. The composition table below covers the four grades most frequently supplied.

Grade Ni (%) Cr (%) Mo (%) Cu (%) Fe (%) Other
Nickel 200 99.0 min 0.25 max 0.40 max Mn 0.35 max
Monel 400 63.0 min 28.0–34.0 2.5 max Mn 2.0 max
Inconel 600 72.0 min 14.0–17.0 0.50 max 6.0–10.0 C 0.15 max
Hastelloy C276 Balance 14.5–16.5 15.0–17.0 4.0–7.0 W 3.0–4.5

Mechanical Properties of High Nickel Alloy ERW Pipes

Pipe wall integrity under combined internal pressure and thermal load depends directly on tensile and yield values. Hastelloy C276 delivers the highest tensile performance in the group at 690 MPa minimum; Nickel 200 serves applications where corrosion resistance outweighs load-bearing demands.

Grade Tensile Strength Yield Strength Elongation Hardness
Nickel 200 380–550 MPa 100–240 MPa 30–40% 70–130 HB
Monel 400 480–540 MPa 170–310 MPa 35–40% 120–150 HB
Inconel 600 550 MPa min 240 MPa min 30% min 120 HB max
Hastelloy C276 690 MPa min 280 MPa min 40% min 100 HRB max

Why Choose Our High Nickel Alloy ERW Pipes?

We manufacture and stock High Nickel Alloy ERW Pipes to ASTM B775, ASME SB775 and applicable DIN specifications in Nickel 200, Monel 400, Inconel 600 and Hastelloy C276. Raw material comes from certified mill sources with full heat-level chemical and mechanical traceability. Custom OD, wall thickness and cut lengths carry a 2 to 4 week lead time on non-stocked sizes. Third party inspection through TPIA agencies supports export orders. Send us your OD, wall, metal grade and quantity, and we'll confirm stock and lead time with the quote.

Weight Chart Of High Nickel Alloy ERW Pipes

NPS
Outside Diameter
Wall Thickness
Weight
Weight
in
mm
in
mm
Sched
kg/Mtr
Lb/ft
1/2″
0.840
21
0.109
2.769
40 STD
1.268
0.851
0.147
3.734
80 STD
1.621
1.088
3/4″
1.050
27
0.113
2.870
40 STD
1.684
1.131
0.154
3.912
80 STD
2.195
1.474
1″
1.315
33
0.133
3.378
40 STD
2.501
1.679
0.179
4.547
80 STD
3.325
2.172
1 1/4″
1.660
42
0.140
3.556
40 STD
3.385
2.273
0.191
4.851
80 STD
4.464
2.997
1 1/2″
1.900
48
0.145
3.683
40 STD
4.048
2.718
0.200
5.080
80 STD
5.409
3.361
2″
2.375
60
0.154
3.912
40 STD
5.441
3.653
0.218
5.537
80 STD
7.480
5.022
2 1/2″
2.875
73
0.203
5.516
40 STD
8.629
5.793
0.276
7.010
80 STD
11.411
7.661
3″
3.500
89
0.216
5.486
40 STD
11.284
7.576
0.300
7.620
80 STD
15.272
10.253
4″
4.500
114
0.237
6.020
16.073
10.790
0.337
8.560
22.318
14.983
6″
6.625
168
0.188
4.775
19.252
12.924
0.203
5.516
20.739
13.923
0.219
5.563
22.318
14.983
0.250
6.350
25.354
17.021
0.280
7.112
40 STD
58.263
18.974
0.312
7.925
31.334
21.036
0.375
9.525
37.285
25.031
0.432
10.973
80 XHY
42.561
28.573
0.500
12.700
48.719
32.708
8″
8.625
219
0.188
4.775
25.233
16.940
0.203
5.156
27.198
18.259
0.219
5.563
29.286
19.661
0.250
6.350
20
33.308
22.361
0.277
7.036
30
36.786
24.696
0.322
8.179
40
42.352
28.554
0.375
9.525
49.216
33.041
0.406
10.312
60
53.085
35.638
0.500
12.700
80 XHY
64.627
43.388
10″
10.750
273
0.188
4.775
31.588
21.207
0.219
5.563
36.689
24.631
0.250
6.350
20
41.759
28.035
0.307
7.798
30
51.002
34.240
0.344
8.738
56.946
38.231
0.365
9.271
40 STD
63.301
40.483
0.438
11.125
71.852
48.238
0.500
12.700
60 XHY
81.530
54.735
0.594
15.088
80
95.969
64.429
12″
12.750
324
0.188
4.775
37.570
25.222
0.219
5.563
43.657
29.309
0.250
6.350
49.713
33.375
0.281
7.137
55.739
37.420
0.312
7.925
61.735
41.445
0.375
9.525
73.824
49.562
0.406
10.312
79.727
53.525
0.500
12.700
97.438
65.415
0.562
14.275
108.966
73.154
14″
14.000
356
0.188
4.775
41.308
27.732
0.219
5.563
48.012
32.233
0.250
6.350
20
54.685
36.713
0.281
7.137
61.327
41.172
0.312
7.925
67.939
45.611
0.375
9.525
STD
81.281
54.568
0.438
11.125
40
94.498
63.441
0.500
12.700
XHY
107.381
72.090
0.625
15.875
132.983
89.278
16”
16.000
406
0.188
4.775
47.290
21.748
0.219
5.563
54.980
36.910
0.250
6.350
10
62.639
42.053
0.281
7.137
70.268
47.174
0.312
7.925
20
77.866
52.275
0.344
8.738
85.677
57.519
0.375
9.525

30

STD

93.213
62.578
0.438
11.125
108.433
72.797
0.500
12.700

40

XHY

123.289
82.770
18″
18.000
457
0.219
5.563
61.948
41.588
0.250
6.350
70.593
47.393
0.281
7.137
79.208
53.176
0.312
7.925
20
87.792
58.939
0.375
9.525
STD
105.144
70.588
0.438
11.125
30
122.369
82.152
0.500
12.700
XHY
139.198
93.450
0.562
14.275
40
155.904
104.666
0.625
15.875
172.754
115.978
20″
20.000
508
0.250
6.350
78.547
52.733
0.282
7.163
88.458
59.386
0.312
7.925
97.719
65.604
0.375
9.525
20 STD
117.075
78.598
0.438
11.125
136.305
91.508
0.500
12.700
30 XHY
155.106
104.130
0.594
15.088
40
183.378
123.110
0.625
15.875
192.640
129.328
0.688
17.475
211.368
141.901
24″
24.000
610
0.250
6.350
94.456
63.413
0.281
7.137
106.029
71.183
0.312
7.925
117.573
18.932
0.375
9.525
20 STD
140.938
64.618
0.438
11.125
164.176
110.219
0.500
12.700
XHY
186.923
125.490
0.625
15.875
232.410
156.028
0.688
17.475
40
255.148
171.293
0.750
19.050
277.401
186.233
30″
30.000
762
0.250
6.350
118.318
79.433
0.281
7.137
132.851
89.189
0.312
7.925
10
147.353
98.925
0.375
9.525
STD
176.731
118.648
0.438
11.125
205.983
138.286
0.500
12.700
20 XHY
234.647
157.530
0.625
15.875
30
292.066
196.078
0.688
17.475
320.817
215.380
0.750
19.050
348.988
234.293
36″
36.000
914
0.250
6.350
142.180
95.453
0.281
7.137
159.672
107.196
0.312
7.925
10
177.133
118.918
0.375
9.525
STD
215.525
142.678
0.438
11.125
247.790
166.353
0.500
12.700
20 XHY
282.372
198.570
0.625
15.875
351.723
236.128

0.688

17.475
386.487
259.467

0.750

19.050
420.576
282.353
42″
42.000
1067
0.312
7.925
206.914
138.911
0.375
9.525
STD
248.319
166.708
0.500
12.700
XHY
33.097
221.610
0.750
19.050
492.163
330.413
48″
48.000
1219
0.375
9.525
STD
284.112
190.738
0.438
11.125
331.404
222.487
0.500
12.700
XHY
377.822
253.650
0.750
19.050
563.750
378.473
0.875
22.225
655.969
440.383

FAQs

Oil and gas, petrochemical, chemical processing, pharmaceutical, marine, desalination and power generation are the primary sectors. Any process line carrying chloride-rich media, concentrated acids or gases above 400°C is a strong candidate.
Yes. All four grades resist chloride pitting, crevice corrosion and oxidation. Hastelloy C276 takes both hydrochloric and sulphuric acid service, where austenitic stainless grades fail inside the first year of operation.
Nickel 200, Monel 400, Inconel 600 and Hastelloy C276 stay in stock with us. Inconel 625 and Alloy 20 come on a 4 to 6 week lead time.
ERW pipe forms from strip stock welded along a longitudinal seam, while seamless pipe extrudes from a solid billet. ERW gives tighter dimensional tolerances and suits lower-pressure service. Seamless handles higher pressure classes and carries no weld-line risk.
Yes. Custom OD runs from 6 mm to 168 mm, wall schedules from SCH 5 to SCH 80, and lengths up to 12 metres. Send your full specification and we will confirm feasibility and lead time.
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